Product details
3DXTECH’S ESD-Safe Filament
Electrostatic discharge-safe, or ESD-safe, materials are essential for protecting sensitive electronics, ensuring industry compliance, and enhancing reliability across various sectors. They safeguard mission-critical components in industries like aerospace, defense, and automotive while reducing risks in high-stakes environments such as oil and gas.
Benefits of ESD-Safe Filament
ESD-safe filament is used in 3D printing to create objects that prevent or reduce the risk of electrostatic discharge (ESD). Electrostatic discharge can damage sensitive electronic components and circuits, so using ESD-safe materials is crucial in environments where electronic components are handled or assembled.
- Protects Sensitive Electronics
ESD-safe filament helps in manufacturing components that prevent static electricity from building up, thereby protecting sensitive electronic parts from static discharge damage.
ESD-safe materials are designed to dissipate static charges rather than allow them to accumulate, reducing the risk of accidental discharges that could harm electronic devices.
- Improves Safety in Electronic Assembly
In environments where electronics are assembled or tested, using ESD-safe components reduces the risk of static-related damage, contributing to overall safety and reliability.
- Versatility in Applications
ESD-safe filament can be used in a wide range of applications, including custom enclosures, tool holders, and work surfaces, making it versatile for various needs in an ESD-sensitive environment.
Applications
ESD-safe materials are crucial across industries for protecting sensitive electronics from electrostatic discharge, ensuring compliance with industry standards, and improving overall reliability. In sectors like aerospace, defense, and automotive, they safeguard mission-critical components and enhance quality control. These materials also reduce risks in high-stakes environments, such as oil and gas, and ensure the integrity of medical devices and DIY electronics.
Tools and fixtures that help in the assembly and testing of electronic components.
Custom enclosures for sensitive machinery controls and electronic systems to prevent static damage.
ESD-safe housings for avionics and control panels that protect sensitive electronics from static discharge.
- Custom Mounts and Brackets
Static-safe components for holding and securing electronic systems in spacecraft and aircraft.
Static-protective cases and enclosures for communication devices and military electronics.
ESD-safe control panels and housings for sensitive defense electronics and instrumentation.
Static-free trays and organizers for storing and handling electronic components during assembly.
- Test Equipment Enclosures
Protective enclosures for test and measurement equipment to prevent static damage during operation.
ESD-safe housings for automotive sensors and electronic control units (ECUs) to ensure reliable operation.
Static-free tools for automotive assembly and maintenance, reducing the risk of damage to electronic systems.
Protective cases for electronic instruments and sensors used in hazardous environments to prevent static discharge.
ESD-safe mounts and brackets for securing sensitive electronic equipment in drilling and extraction machinery.
Static-free enclosures for medical devices and diagnostic equipment, ensuring they operate correctly and reliably.
ESD-safe tools used in the assembly and maintenance of medical equipment to prevent damage to sensitive electronics.
Custom enclosures and mounts for hobbyist electronics projects to protect components from static damage.
Static-safe fixtures and holders for testing and assembling electronic components in personal projects.
3DXTech Filament Guide
Filament Drying Instructions
Proper filament care is crucial for achieving quality prints and extending the life of materials. Filaments should be stored in a dry environment, ideally in airtight containers with desiccants to prevent moisture absorption. We offer various types of storage solutions that will keep your filaments in optimal condition.
For filaments that have already absorbed moisture, we recommend filament dryers that effectively remove moisture and restore their printing properties. Our dryers are designed to be easy to use and efficient.
Whether you need storage, drying, or maintenance of filaments, proper care will ensure that your materials are always ready for printing at the best quality.
Drying Setting
Material |
Max Drying Temp (°C) |
Duration (Hours) |
PEKK |
120 |
4 |
PEEK |
120 |
4 |
PEI |
120 |
4 |
PPSU |
120 |
4 |
PSU |
120 |
4 |
PPS |
110 |
4 |
PVDF |
Drying not needed |
|
PC |
120 |
4 |
PC/ABS |
110 |
4 |
PC/ASA |
110 |
4 |
NYLON |
90 |
4 |
FLEX TPC |
65 |
4 |
PETG |
65 |
4 |
ASA |
80 |
4 |
ABS |
80 |
4 |
PLA |
65 |
4 |
HIPS |
Drying not needed |
|
Aquatek WSS Support |
65 |
2-4 |
High Temp Break Away Support |
120 |
4 |
Max drying temp: Important – this temperature should not be exceeded without risking the deformation of the filament, reel, or both.
Drying duration: This of course depends on how wet the material is. If it has been sitting out for several weeks or months, then you may need to dry it longer to drive out the moisture. High-temp materials like PEKK, PEEK, and PEI may need to be dried longer since they are slow to pick up moisture, but also slow to give moisture up when drying.
Drying Nylon: Anyone who prints with nylon knows how fast it can pick up moisture and what this does to the quality of your printing. We recommend 90°C and at least 4 hours to dry nylon, but this is a starting point. Saturated nylon may take 24+ hours to dry enough to make decent prints. Keep the material in a dry place while printing and between print jobs to make drying easier.
Over-drying Nylon: One thing to note is that over-drying nylon can be more difficult to dry and handle. Nylon actually likes a little bit of moisture in it or it will be brittle and more difficult to process. Printing with nylon is so much fun!
Vacuum oven: The use of a vacuum oven is of course helpful, but not necessary. Any oven that heats the filament up to the recommended temp is generally suitable. There are several filament ‘dryers’ on the market (Printdry, ebox), but even a simple toaster oven can dry the filament between uses.
Ventilation: It’s always a great idea to make sure you have proper ventilation in your printing environment – whether during printing or drying filament – to assure good air quality while processing these plastic materials.
Smoke and Fire Detection: Please make sure you have a smoke detector in any environment where you are printing. You are processing plastic materials and many of them are flammable and all exude some vapors during printing.
Questions? Please email us at info@3dxtech.com if you have any questions.
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